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007-000060-01
003-000850-01
在国内公司开展PLC业务的**初几年，PLC产品线不完善，产品的品种较少，不利于全方位的市场开拓。
任何PLC都具有自诊断功能，当PLC异常时应该充分利用其自诊断功能以分析故障原因。，一般当PLC发生异常时，首先请检查电源电压、PLC及I/O端子的螺丝和接插件是否松动，以及有无其他异常。然后再根据PLC基本单元上设置的各种LED的指示灯状况，以检查PLC自身和外部有无异常。
下面以FX系列PLC为例，来说明根据LED指示灯状况以诊断PLC故障原因的方法。
1.电源指示（[POWER]LED指示）
当向PLC基本单元供电时，基本单元表面上设置的［POWER］LED指示灯会亮。，如果电源合上但［POWER］LED指示灯不亮，请确认电源接线。另外，若同一电源有驱动传感器等时，请确认有无负载短路或过电流。若不是上述原因，则可能是PLC内混入导电性异物或其他异常情况，使基本单元内的保险丝熔断，此时可通过更换保险丝来解决。
2.出错指示（［EPROR］LED闪烁）
当程序语法错误（如忘记设定定时器或计数器的常数等），或有异常噪音、导电性异物混入等原因而引起程序内存的内容变化时，是［EPROR］LED会闪烁，PLC处于STOP状态，同时输出全部变为OFF。在这种情况下，应检查程序是否有错，检查有无导电性异物混入和高强度噪音源。
3.出错指示（［EPROR］LED灯亮）
由于PLC内部混入导电性异物或受外部异常噪音的影响，导致CPU失控或运算周期超过200ms，则WDT出错，［EPROR］LED灯亮，PLC处于STOP，同时输出全部都变为OFF。此时可进行断电复位，若PLC恢复正常，请检查一下有无异常噪音发生源和导电性异物混入的情况。另外，请检查PLC的接地是否符合要求。
检查过程如果出现［EPROR］LED灯亮→闪烁的变化，请进行程序检查。如果［EPROR］LED依然一直保持灯亮状态时，请确认一下程序运算周期是否过长（监视D8012可知**扫描时间）。
如果进行了全部的检查之后，［EPROR］LED 的灯亮状态仍不能解除，，应考虑PLC内部发生了某种故障，请与厂商联系。
4.输入指示
不管输入单元的LED灯亮还是灭，请检查输入信号开关是否确实在ON或OFF状态。如果输入开关的额定电流容量过大或由于油侵入等原因，容易产生接触不良。当输入开关与LED灯亮用电阻并联时，即使输入开关OFF但并联电路仍导通，仍可对PLC进行输入。如果使用光传感器等输入设备，由于发光／受光部位粘有污垢等，引起灵敏度变化，有可能不能完全进入“ON”状态。在比PLC运算**的时间内，不能接收到ON和OFF的输入。如果在输入端子上外加不同的电压时，会损坏输入回路。
5.输出指示
不管输出单元的LED灯亮还是灭，如果负载不能进行ON或OFF时，主要是由于过载、负载短路或容量性负载的冲击电流等，引起继电器输出接点粘合，或接点接触面不好导致接触不良。，
Banner SM312FQDP Mini Beam
DIAMOND ELECTRonICS 517071-1040 INFRARED LASER TUBE 5170711040
FESTO ADVUL-20-40-PA COMPACT CYLINDER 156864V708 ADVUL2040PA
FANUC A06B-6131-H001 SERVO AMPLIFIER 3PH, 400-480V, 50/60HZ, A06B6131H001
Bearing Block 162249420 Bosch Rexroth R162249420
YASKAWA JUSP-ACPCB05JAA JUSP-ACP05JAA SERVO DRIVE JUSPACPCB05JAA, JUSPACP05JAA
CLIPPARD P15-24-1 CYLINDER P15241
JAPAX INC. MWI-A528-54-A PC BOARD MWIA52854A
WESTINGHOUSE M300 PROXIMITY EXCITER AMPLIFIER 589C945G01
TEXAS INSTRUMENTS 500-2108 I/O ConTROLLER 5002108
POTTER & BRUMFIELD APIIA DPDT 5A RELAY 24 VAC APIIA
CAT PUMPS MODEL 35 frame HYDRAULIC PLUNGER PUMP
PARKER 404300XRMS-D2H3L2-C4M4E1B1R1P1 DAEDAL PRECISION TABLE
IMAJE A19242-B PC BOARD A19242B , IMAJEA18630-B , A18630-B
ALLEN BRADLEY 1492-CB3G050 CIRCUIT BREAKER 1492CB3G050
7 TURCK ELEKTRonIK VAS22-F653-2M CORDSET VAS22F6532M
FUJI ELECTRIC TK-E02 THERMAL OVERLOAD RELAY TKE02
ABB DSQC-323 MEMORY BOARD 3HAB5956-1
CUTLER HAMMER 9-61-14 FORM WOUND COIL 96114
TELEMECANIQUE CA2DN1229FA60 CONTACTOR
GE FANUC IC693DSM302-AA MOTION MATE MODULE IC693DSM302
ALLEN BRADLEY 1794-CE1 CABLE 1794CE1
FLOWSERVE KR3S3000P33 3/N0 5 CBN STATOR
RHINO PSP24-024S POWER SUPPLY PSP24024S
PARKER 16F40MXS MALE CONNECTOR
STI 44507-0713 MA-13 ACTUATOR
DOMINO 14669 FILTER
SAFELINE 3800-027 PCB INTERConNECTION BOARD HMY-D , 3800027
ESAB 953552 MIG 35 WIRE FEEDER W/ 997498 TORCH ASSY. ST-16 10'
DODGE 112469 HT SPROCKET P40-5M-15-1108 112469
NUMATICS 1500021 SOLENOID VALVE
TELEMECANIQUE GV2-AN11 AUXILIARY ConTACT GV2AN11
MAGNETEK SBP2-S SPEED SWITCH SBP2S
POTTER & BRUMFIELD CDB-38-70001 TIME DELAY RELAY CDB3870001
Ausiliaria Contatto HV1128U Sontheimer HV11-28U
GE FANUC IC695NIU001-CJ ETHERNET NIU IC695NIU001
BRINEY TOOLING SYSTEM V40PTB-200-1000 PRECISION TEST BAR
CASHCO MODEL: 1/2'' NPT 1000HP BRZ/BRZ/B2/L PRESSURE REDUCING VALVE
CLIPPARD P15-24-1 CYLINDER P15241
MEASUREX 09805600 POWER SUPPLY WITH COMMUNICATION BOARD REV. C
PARKER PRDM2PP16KNS HYDRAULIC PRESSURE REDUCER VALVE
ELECTRA GEAR EL-FHMQ821-30-HR-56-23 GEAR MOTOR ELFHMQ82130HR5623
POWERTRON BALDOR 601A101-2 TACHOMETER TYPE XPY 601A1012
FRANK TYPE: V82 PRESSURE REDUCING VALVE 17.002.692
THK SR15V10UUE+2720LTE LINEAR BEARINGS AND RAILS WITH 6K129-1
HYSTER 0388039 FORKLIFT GOVEROR
ENIDINE OEM-2.0M SHOCK ABSORBER OEM20MX6
NIB TELEMECANIQUE LP1D3210BD CONTACTOR
WARREN RUPP 031-055-000 PILOT VALVE ASSEMBLY KIT 031055000
LAMP BULB KIT
3-Valve Manifold YCP34S Oliver Valves YCP34-S
ALLEN BRADLEY 2094-BM05-S DRIVE AXIS MODULE KINETIX 6000 SER. A, 3PH, 2094BM05S
A&N Corporation QF50-200-SRV Center Ring QF50200SRV
FANUC A16B-1210-0481 / 02A ConTROL BOARD A16B1210048102A
BEKUM 4022-770-22021 PC BOARD 402277022021
APPLIED MOTION PRODUCTS 4023-819D STEPPER MOTOR 4023819D
HonEYWELL 8403-70-30000-319-6-02 CLASS 84 ConTROLLER 84037030000319602
DODGE TIGEAR MR94622L1 GEAR REDUCER
CAMOZZI 61M2P063A0305 PNEUMATIC CYLINDER
HYDROTECHNIK K44 PRESSURE GAUGE D-6250, 65375/94, 3101-01-02.00
KEBA / DURR KETOP C50 D01 CE TEACH PENDANT AND CABLE 24VDC / 0.4A, C50D01CE
Contactor 940869 Schneider 220VAC 22kW LC1D50AM7
MAGNALOY COUPLING 400 1X1/4 HUB MODEL 400 M400-10008
EXT WARR YR 4 - 4K 35K LUMENS
HonEYWELL 30755833-502 SERVO PLATE ASSEMBLY 30755833502
7 HonEYWELL C7772-A1004 TEMPERATURE SENSOR WALL PLATE C7772A1004
ADAS ICM-150-D MODULE ICM150D
TURCK NI 8-M18-AD4X T4411200 PROXIMITY SWITCH
MUELLER STEAM SPECIALTY MODEL 721 ConTROL CHECK VALVE SIZE 3
VALVCON VW300N115AC ACTUATOR
ROCHESTER INSTRUMENTS 1047-764 PC BOARD RA-2831A-1
SICK 7026186 LIGHT CURTAIN SET MGSE45-12A, MGSE45-12, LCU-PSRMS, LCU-AGSE
KUNKLE 6010-HG01 RELIEF VALVE 6010HG01
SMC VQZ2151B-5LJ1 SOLENOID VALVE VQZ2151B5LJ1
LOT OF IKO LWH25R664BPS2 SLIDE RAILS AND BEARINGS
BECKHOFF KL2114 4-CHANNEL DIGITAL OUTPUT TERMINAL 24 V DC
ALLEN BRADLEY 809-A03E INSTANTANEOUS TRIP COIL RELAY SER. A, 809A03E
SUMMA SVN5-02-357888 DIRECTIonAL VALVE W/ 02-357888 RELIEF VALVE
EPSON 8148 TYRS INTERFACE BOARD
TELEMECANIQUE ABR-1S418B RELAY ABR1S418B
AGASTAT SSC12ACA TIMING RELAY
KEYSTONE F79U-006U ACTUATOR W/ BUTTERFLY VALVE
GENERAL ELECTRIC 531X300CCHAHM2 ConTROL BOARD
3 PARKER P8S-SPTHXD REED SWITCH P8SSPTHXD
ALFA LAVAL 9612394805 SHUTTER KIT
GE FANUC A06B-0512-B704 SERVO MOTOR A06B-0512-B704 # 7008
NUMATICS 122RD100J016W00 VALVE REGULATOR
GE FANUC IC660CBB903K BUS CONTROLLER
TELEMECANIQUE LC1D32G7 CONTACTOR
VIDEOJET / MARSH UNICORN 29902 PATRIonPLUS PRINTER OPERATOR 100/230V
TELEMECANIQUE ZCK-M1 LIMIT SWITCH ZCKM1
3 GOULD SHAWMUT TRS125R FUSES 600V, 125AMP
TELEMECANIQUE XCKM101 LIMIT SWITCH
YASKAWA CIMR-AU4A0011FAA SINGLE PHASE DRIVE 7.5HP, REV. D, CIMRAU4A0011FAA
DYNAMIC AIR 1036662 ENCODER
HITACHI 60 RIV ROLLER CHAIN 10FT
THK SSR35XW1DD LINEAR GUIDE
PARKER 06F11AC 1/4" REGULATOR
SQUARE D KA36125 CIRCUIT BREAKER 125 A 3 POLE
KOYO 7214C-5GL BEARING
Bearing RHP D-B73
GENRAD 510-E DECADE RESISTANCE UNIT 510E
CPU Board Efore TM089275B
SQUARE D 8702-SAO4-V02S REVERSING ConTACTOR 8702SAO4V02S
GENERAL ELECTRIC SGDA32AT0400 INDUSTRIAL CIRCUIT BREAKER
ISI PC007F ASM ConTROL CARD MODULE
HUBBELL HBL2323 ConNECTOR BODY
IBS INTERBUS CSIBS-G4:0 CARD COMPACT PCI
SQUARE D HU363AWK HEAVY DUTY SAFETY SWITCH SER.F06
VICKERS CS-03-F-50 RELIEF VALVE CS03F50
Circuit Breaker 2CCL562111E0164 ABB FS401E-C16/0.03 **
ABB T25-DU-0,16 RELAY T25DU016
BANNER ENGINEERING S30SP6FF200Q EZ BEAM SENSOR 33370
PYLE NATIonAL XRR-2000 RECEPTACLE HOUSING XRR2000
SCHRADER BELLOWS L6553910253 SOLENOID VALVE
ALLEN BRADLEY 800EM-KR21 SELECTOR SWITCH 800EMKR21
ELECTRA GEAR EL8210007.00 EL-B821-30-L RIGHT ANGLE GEAR REDUCER EL821000700
6 LUMBERG RSF 8-1/2-14/0.5M RECEPTICALS RSF8121405M
LUMBERG VBD1A-1-2-226/5 CORDSET VBD1A122265
ROSS 2175B6012 ConTROL VALVE
TCM 70856TA-H OIL SEAL
KIT COOLANT REFILL
GENERAL ELECTRIC DS3800NUVA1C1B PC BOARD
XEROX 6R1414 BLACK REPLACEMENT INK CARTRIDGE
Contactor 034995 Schneider 230VAC 11kW LC1D25P7
BANNER ENGINEERING S30SP6FF200Q EZ BEAM SENSOR 33370
BARBER COLMAN EA22-11000-000-0-00 ACTUATOR EA2211000000000
TURCK BC5-S18-Y1X CAPACITIVE SENSORS 20060 BC5S18Y1X
JOSLYN CLARK T13U031-76 MAGNETIC STARTER AC SIZE 1, 120V/60HZ
ALLEN BRADLEY 1492-MCAA140 CIRCUIT BREAKER 1492MCAA140
DWYER 2001 PRESSURE GAGE
FANUC SERVO MOTOR A06B-0352-B731 MODEL 20 F A06B0352B731
3 BRAD HARRISON DNB11A-M010 CABLE ASSEMBLY DNB11AM010
BANNER ENGINEERING 17982 FIBER OPTIC CABLE IR26S
Diodo RM20TA2H Mitsubishi RM20TA-2H
HonEYWELL MEASUREX 053596-01 VIDEO MEMORY BOARD REV. B, 04359600, 05359601
ConTROL TECHNIQUES 2400-8001W FOCUS 1 DRIVE 24008001W
BOSCH / REXROTH 0-811-403-552 ConTROL VALVE 4WRPNH-6-C3-B04L-2X/M/24PA6A
BIJUR LUBRICATING CORP. D24552 LUBRICATOR PUMP
REPAIRED ConTROL TECHNOLOGY 901G-2572-A PC BOARD 901G2572A
BTU INTERNATIonAL 5203376 OVER TEMPERATURE UNIT I/A 12CH OT BLS349
BOX OF PUMP SYSTEMS 03H-P-203222 PUMP SHAFT SEALS 03HP203222
COMPTROL BE20S12K-WI TENSIONCELL
CLARK CL909301 WATER PUMP 18-1620
SKC INC. 228-503 HI-VOL CASSETTE STAND 228503
LUBESITE 360 AUTOMATIC LUBRICATOR UNIT
BRAD HARRISON 113020A01F120 CORDSET
NORTON P-600 5'' DIA DANDING DISC 31571 QTY:100
GORING KERR DSP-2 metaL DETECTOR THERMO SCIENTIFIC DSP 2
ALLEN BRADLEY 22B-D2P3N104 AC DRIVE SER.A FRN:6.02 22BD2P3N104
Ohio Semitronics VT7-017D DC Voltage Transducer VT7017D
PARKER D1VW004CVYCF4 HYDRAULIC DIRECTIonAL VALVE
capteur de proximité Balluff BES-516-326-S4-C
STI OPTOFENCE OF4600-50 SERIES LIGHT CURTAIN 70157-1095
DODGE FLANGE BEARING FC-DLM-215
GENERAL ELECTRIC GE DS3800NSCD1B1C BOARD
3 DOMINO 36715 SENSOR TUBE ASSY
DYNISCO ATC-990-4-0-1-1-1-1-0-0-0 PROCESS ConTROLLER ATC-990 401111000
Control Relay Square D 8501-GO-80 8501GO80
LITTELFUSE JTD-30-ID FUSES JTD30ID
LOT OF RCBD SR20RS SR2ORS BEARINGS
GE FANUC SERIES ONE IC610PRG105B PROGRAMMER HAND HELD WITH KEYSWITCH
KRonES HIGH SPEED I/O MODULE EDV # 8-000-18-750-A
SIEMENS 3RT1056-6AF36 ConTACTOR 110-127V, 3RT10566AF36
INA SL045017-PP DOUBLE ROW CYLINDRICAL ROLLER BEARING, SL045017PP
POTTER & BRUMFIELD PMI7AY AMF RELAY 4PDT 25A
ABB 57160001-K/3 DIGITAL OUTPUT BOARD 57160001K3 DSDQ 110
9 SQUARE D 9080-GF6 TERMINAL BLOCKS 9080GF6
FERRAZ SHAWMUT A480R9R-1 FUSE A480R9R1
ABB 3HAB2213-1/5 MEASUREMENT ASSEMBLY DSQC-313
GE FANUC IC660TSD100K TERMINAL ASSEMBLY FACTORY SEALED
BALDOR CD3433 MOTOR HP .33 RPM 1750
PEPPERL + FUCHS Z966 SAFETY BARRIER 071801
EATON HMCP250W5W CIRCUIT BREAKER SER.C
NANMAC A21A-79 THERMOWELD A21A79
ALLEN BRADLEY 1492-FB2J30-L FUSE HOLDER 1492FB2J30L
SQUARE D 9001KR1B PUSH BUTTON
Disyuntor Fuji EA33A-20 USADO UNIDAD
SAFELINE SLP-30 POWER SUPPLY 100-240VAC, 1.0A, 50/60HZ, 86091/8
VICKERS DG4V-3-2C3-M-U-HH7-60 VALVE DG4V32C3MUHH760
HonEYWELL 220736A AUXILIARY SWITCH KIT
FESTO CPE14-M1BH-3GLS-1/8 196930 SOLENOID VALVE
RELIANCE ELECTRIC 0-51874 PC BOARD 051874
PACIFIC SCIENTIFIC R46SENA-TS-MD-NV-02 SERVO MOTOR R46SENATSMDNV02
ALLEN BRADLEY 800H-3HC PUSHBUTTON STATION SER. M, 800H3HC
P&H HARNISCHFEGER 79U10D2 INSTRUMENT MODULE
BUSSMANN JKS-15 FUSES JKS15
UNISOURCE / CLARK AOL8B/00 BRAKE ASSEMBLY CL1660103 , 1660103
PARKER 3 1/4" BORE x 8" STROKE J3LLT24A HYDRAULIC CYLINDER
SEALED SCHNEIDER ELECTRIC DAP-216N/AS-BDAP-216N MODULE DAP216NASBDAP216N
Counter Hours BW40.18/311210 230VAC 50Hz Paladin BW4018311210
MEANWELL DR-75-24 POWER SUPPLY DR7524
KEARNEY & TRECKER 1-128401 ICRTCM PC BOARD 129761, 1128401 REPAIRED
GRIFFCO VALVE INC. BPV150S BACK PRESSURE VALVE 10-150PSI
DANAHER HP56A607 TIMER
Circuit Breaker NZMH1-A63 Moeller 50-63A NZM H1-A63
EATON C2S-825 HYDRAULIC CHECK VALVE C2S825
LEYBOLD VAKUUM GMBH 200-03-504
FLOWSERVE 991604 SINGLE INSIDE PUSHER PTO-HW 2.125" SHAFT 107954
CDI 2A615 CHECK VALVE
GENERAL ELECTRIC 44B392127-G01 CIRCUIT BOARD
STM 1320013 SENSOR V8-C-00
OKUMA E4809-770-032-2 RELAY BOARD E48097700322
SEW EURODRIVE MM03D-503-00 MOVIMOT MOTOR DRS71S4FG, MM03D50300
HARDING INSTRUMENTS PC06350-06 ConTROL BOARD PC06546-02
REXNORD NS820-27T 30MM KW SS SPLIT SPROCKET 614-52-31 NS82027T
SMC NVZS2150-5LZ SOLENOID VALVE NVZS21505LZ
EATON DYNAMATIC 15-576-14 POWER BOARD 17FB913435S009, 1557614
TURN ACT S87-B992 ROTARY ACTUATOR
INDRAMAT DDS 2.1-W015-D SERVO ConTROLLER W/O PROTECTOR PLATE DDS2.1W015D
HonEYWELL 060-M007-01-01 PRESSURE SENSOR 060M0070101
PARKER 16-316 ConNECTORS 16316
ALLEN BRADLEY 1492-SPM1D100 SUPPLEMENTARY PROTECTOR SER.D 1492SPM1D100
LONG LIFE FILTER KIT, LX55, LX50
WARNER ELECTRIC MCS-141 ConTROL MODULE 7020-448-007 MCS141
ACE ConTROLS CAA 3 X 5-RR-4 SHOCK ABSORBER
STEARNS 105601100QF BRAKE ASSEMBLY 3LB FT TORQUE
FANUC A02B-0323-C231 OPERATOR PANEL A02B0323C231
DODGE TDT-525 GEAR REDUCER 25.54:1 RATIO TDT525
Contacteur MC10-S-10-230V IMO 230VAC 4kW MC10S10230
ALLEN BRADLEY 2711-K10G8 PANELVIEW 1000 SER. A, REV. L, FRN: 4.20
Contactor 100-C60KD00 Allen Bradley 32kW 110VAC 100-C60*00-110V
FLOWSERVE NO. 185 SEAL KIT PAC-SEAL
VERSA VALVES KSG-4232-A120 4 WAY VALVE KSG4232A120
MKS 155-1160P-24VDC PNEUMATIC WITH SOLENOID VALVE 1551160P24VDC
HUBBELL WBA4486 ConTROL BOARD
NUMATICS 081SS4004000061 SOLENOID VALVE
ALLEN BRADLEY 1734-OB8S OUTPUT MODULE SER, B